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Newsletter "SEI NEWS" 2008

Home > Corporate > Newsletter > 2008 > Vol.372

[Newsletter "SEI NEWS" Vol.372]

Tower Saddles Delivered for the First Time to the Sannai Maruyama Overbridge of the Tohoku Shinkansen Super-Express Line

Sumitomo (SEI) Steel Wire Corporation has shipped newly developed single-tube tower saddles for construction of the Sannai Maruyama Overbridge (in Aomori Prefecture) of the Tohoku Shinkansen super-express line.
Single-tube tower saddle
Full-size test specimen
Epoxy resin-coated prestressing strands and wedges

Sumitomo (SEI) Steel Wire Corporation has been playing a role in bridge construction through the development of construction equipment and constituent systems, such as stay cables, tower saddles and main girder anchors for extradosed bridges(*1) that have such features as towers that are lower than those of cable-stayed bridges and increased cost effectiveness. While conventional tower saddles use a double-tube structure with a view toward cable replacement, Sumitomo (SEI) Steel Wire has developed additionally cost-effective single-tube tower saddles jointly with the Japan Railway Construction, Transport and Technology Agency and the Zenitaka Corporation. These saddles were selected for the Sannai Maruyama Overbridge of the Tohoku Shinkansen super-express line.

Since it was the first time shipping saddles for the Shinkansen super-express, Sumitomo (SEI) Steel Wire constructed a full-size test specimen(*2) in the development stage at its factory and examined stress conditions of each member under level 2 earthquake(*3) condition in order to ensure the soundness of the system against earthquakes.

In addition to the single-tube tower saddles, highly corrosion-resistant epoxy resin-coated prestressing strands(*4) were selected as stay cables for the bridge. Sumitomo (SEI) Steel Wire recently delivered the strands to a joint venture comprising Zenitaka, Asanuma, Inoue and Shida construction companies formed for a specific construction project.

Among the extradosed railway bridges incorporating products of Sumitomo (SEI) Steel Wire are the Arakogawa bridge in Aichi Prefecture, the Sannohe Bokyo bridge in Aomori Prefecture and the elevated bridge in Hirano Ward, Osaka Prefecture. Sumitomo (SEI) Steel Wire expects that the tower saddle will be adopted for railway bridges in countries abroad, as well as in Japan.

Sannai Maruyama Overbridge of Tohoku Shinkansen super-express line

*1 Extradosed bridge

Conventional girder bridges incorporate prestressing strands inside girders. In contrast, an extradosed bridge uses prestressing strands placed outside girders, so as to make more effective use of them than in conventional girder bridges. The extradosed bridge’s structure is intermediate between girder bridge and cable-stayed bridge, although in appearance it resembles a cable-stayed bridge. The extradosed bridge includes such features as towers lower than those of cable-stayed bridges, enabling greater ease of construction and, as an economic advantage, enabling span lengths greater than those of girder bridges.

 

*2 Test specimen

In construction terms, a test specimen is a sample fabricated in accordance with given specifications for strength, durability and other testing purposes.

 

*3 Level 2 earthquake

The strongest earthquake to have occurred at the site expected to occur in the future. Learning a lesson from the Great Hanshin-Awaji earthquake, bridges are required to withstand level 2 earthquakes.

 

*4 Epoxy resin-coated prestressing strands

Corrosion-resistant strands with epoxy resin applied to the clearance among strands and on the periphery.

(Sumitomo (SEI) Steel Wire Corporation)

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